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一.系統背景

　　中國是世(shi)界(jie)上紡織及(ji)服裝(zhuang)(zhuang)生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)大國之(zhi)一(yi)，集中了世(shi)界(jie)上大量的(de)中低端服裝(zhuang)(zhuang)供商，國內從事服裝(zhuang)(zhuang)生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)行(xing)業(ye)(ye)(ye)工(gong)人(ren)更加是一(yi)個(ge)非常(chang)(chang)龐大的(de)數(shu)字。相對(dui)于(yu)其他行(xing)業(ye)(ye)(ye)，服裝(zhuang)(zhuang)生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)行(xing)業(ye)(ye)(ye)有獨特之(zhi)處(chu)：大規(gui)模、小(xiao)批量、多款式、產(chan)(chan)(chan)(chan)(chan)品周期(qi)短(duan)、季節性強等等;且(qie)現(xian)階段中，服裝(zhuang)(zhuang)生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)行(xing)業(ye)(ye)(ye)面臨的(de)競爭壓力越(yue)來(lai)越(yue)大，因(yin)此，如何(he)控(kong)制成(cheng)(cheng)本、以(yi)(yi)銷訂產(chan)(chan)(chan)(chan)(chan)、科學預測，是服裝(zhuang)(zhuang)生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)企(qi)業(ye)(ye)(ye)管(guan)理(li)(li)人(ren)員非常(chang)(chang)重視的(de)問題。在這(zhe)個(ge)領(ling)域中，大部(bu)分生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)企(qi)業(ye)(ye)(ye)仍然采用較傳(chuan)統(tong)的(de)生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)管(guan)理(li)(li)方式(手工(gong)計(ji)(ji)算、人(ren)工(gong)統(tong)計(ji)(ji)非紙、條碼非紙)來(lai)管(guan)理(li)(li)生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)線的(de)各(ge)項數(shu)據(ju)，效率較低，成(cheng)(cheng)本高。配合計(ji)(ji)算機軟件(jian)、RFID讀(du)寫器、以(yi)(yi)及(ji)網絡，通過對(dui)流向每道生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)工(gong)序的(de)衣片(pian)上攜(xie)帶(dai)的(de)電(dian)子(zi)標簽的(de)操作識別，可以(yi)(yi)實時監(jian)控(kong)管(guan)理(li)(li)整個(ge)生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)過程，包括定單(dan)執行(xing)與(yu)完成(cheng)(cheng)情(qing)況，服裝(zhuang)(zhuang)生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)進度跟(gen)蹤與(yu)控(kong)制，發現(xian)流水線瓶(ping)頸，服裝(zhuang)(zhuang)生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)質量控(kong)制，工(gong)人(ren)工(gong)資(zi)核算等，根據(ju)以(yi)(yi)往(wang)的(de)生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)信息積累，還可對(dui)訂單(dan)進行(xing)智能化的(de)生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)排程，工(gong)藝改進，使生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)效益提高。

相關解決方案：RFID服(fu)裝工位管(guan)理

  二(er).主要功能

    用RFID無線識別采(cai)集(ji)(ji)技術，以(yi)取代車間傳統(tong)的(de)記數(shu)(shu)、工(gong)(gong)(gong)票、以(yi)及條碼記錄模式，突破舊框架，它(ta)(ta)具(ju)有信(xin)息容(rong)量(liang)大、實(shi)時(shi)(shi)性高、功能多樣、操作(zuo)快速方(fang)便(bian)、可重復使(shi)用、長期使(shi)用成本低等優點 .RFID實(shi)時(shi)(shi)生(sheng)(sheng)(sheng)產(chan)(chan)線項目稱為制(zhi)衣業(ye)RFID電(dian)(dian)子工(gong)(gong)(gong)票，通(tong)(tong)常簡稱電(dian)(dian)子工(gong)(gong)(gong)票。它(ta)(ta)是使(shi)用無線工(gong)(gong)(gong)位機配合服(fu)裝生(sheng)(sheng)(sheng)產(chan)(chan)管(guan)理(li)(li)ERP系統(tong)一起，并結合工(gong)(gong)(gong)業(ye)生(sheng)(sheng)(sheng)產(chan)(chan)歷史以(yi)來(lai)積累(lei)下來(lai)的(de)管(guan)理(li)(li)經驗和(he)當前的(de)標(biao)簽讀寫技術、數(shu)(shu)據(ju)采(cai)集(ji)(ji)技術等融會一體的(de)高科技項目的(de)體現。通(tong)(tong)過選用RFID技術，系統(tong)自動收(shou)集(ji)(ji)生(sheng)(sheng)(sheng)產(chan)(chan)數(shu)(shu)據(ju)和(he)設備狀況數(shu)(shu)據(ju)，為生(sheng)(sheng)(sheng)產(chan)(chan)管(guan)理(li)(li)者提供(gong)生(sheng)(sheng)(sheng)產(chan)(chan)線一切工(gong)(gong)(gong)序環(huan)節(jie)的(de)“實(shi)時(shi)(shi)數(shu)(shu)據(ju)”。配合計算機軟件、RFID讀寫器、以(yi)及網絡，通(tong)(tong)過對流向(xiang)每道生(sheng)(sheng)(sheng)產(chan)(chan)工(gong)(gong)(gong)序的(de)衣片上(shang)攜帶的(de)電(dian)(dian)子標(biao)簽的(de)操作(zuo)識別，可以(yi)實(shi)時(shi)(shi)監控(kong)管(guan)理(li)(li)整個生(sheng)(sheng)(sheng)產(chan)(chan)過程，包括定單執行與完成情況，服(fu)裝生(sheng)(sheng)(sheng)產(chan)(chan)進度跟(gen)蹤與控(kong)制(zhi)，發現流水線瓶頸，服(fu)裝生(sheng)(sheng)(sheng)產(chan)(chan)質量(liang)控(kong)制(zhi)，工(gong)(gong)(gong)人工(gong)(gong)(gong)資核(he)算等，根據(ju)以(yi)往的(de)生(sheng)(sheng)(sheng)產(chan)(chan)信(xin)息積累(lei)，還可對訂單進行智(zhi)能化的(de)生(sheng)(sheng)(sheng)產(chan)(chan)排程，工(gong)(gong)(gong)藝改進，使(shi)生(sheng)(sheng)(sheng)產(chan)(chan)效益提高。

三(san).使(shi)用RFID自(zi)動識別技(ji)術實現(xian)生產線(xian)管(guan)理功能(neng)為

1、自動(dong)工時核(he)算(suan)，自動(dong)產值核(he)算(suan)

RFID生(sheng)(sheng)產(chan)線(xian)(xian)管理系(xi)統(tong)選用(yong)電子工票替代(dai)傳統(tong)的(de)(de)紙質(zhi)工票，為生(sheng)(sheng)產(chan)流水(shui)線(xian)(xian)上的(de)(de)每一(yi)個(ge)單品(pin)工件(jian)使用(yong)一(yi)張RFID標簽，在每個(ge)工位上裝置一(yi)臺RFID數(shu)據收(shou)集終端(duan)。當工人每完結一(yi)次作(zuo)業時，系(xi)統(tong)通過RFID收(shou)集設(she)備(bei)自動將工件(jian)的(de)(de)信息直接(jie)發送到電腦(nao)系(xi)統(tong)，系(xi)統(tong)自動完結計(ji)件(jian)工資核算和各(ge)種生(sheng)(sheng)產(chan)統(tong)計(ji)作(zuo)業。

2、自動(dong)追尋管理(li)，提高生產效率

系(xi)統監督生產(chan)過程中各車間生產(chan)狀況(kuang)，一切(qie)布料的去向(xiang)，以及各工人(ren)完結狀況(kuang)，能(neng)實(shi)時(shi)了解訂單(dan)完結狀況(kuang)，促進工人(ren)作(zuo)業(ye)，提高(gao)生產(chan)效率。智能(neng)數據收集(ji)，削減人(ren)為犯錯(cuo)系(xi)統在(zai)生產(chan)計劃下(xia)達、配(pei)料、裁剪、縫制等整個生產(chan)流程中均(jun)選用RFID技術自動收集(ji)數據，防止因人(ren)為因素形(xing)成的過錯(cuo)。

3、高效質量監(jian)控系統

能(neng)追尋(xun)到不(bu)合格產品的來源(yuan)，能(neng)做到正確責任追尋(xun)，促進工人規(gui)矩作業態度，提高生產質量。節(jie)省(sheng)成本(ben)標簽內容(rong)可讀(du)寫，可重復(fu)使用，節(jie)省(sheng)成本(ben)。

相關RFID硬件產品：

RFID超高頻桌面式USB接(jie)口發(fa)(fa)卡(ka)器UR5002是一款高性能的UHF頻段(duan)EPCglobal UHF Class 1 Gen 2 / ISO 18000-6C ISO 18000-6B協議(yi)電(dian)子(zi)標簽(qian)讀(du)寫器，支持USB供電(dian)USB通訊(xun)，廣泛應用于電(dian)子(zi)標簽(qian)信(xin)息錄入、IC卡(ka)發(fa)(fa)卡(ka)、車輛卡(ka)注(zhu)冊、會(hui)員管理、倉儲標簽(qian)錄入、個(ge)人(ren)身份(fen)識別(bie)、會(hui)議(yi)簽(qian)到系(xi)統(tong)、門禁系(xi)統(tong)、防偽(wei)系(xi)統(tong)及生(sheng)產過(guo)程控制等多種無(wu)線射頻識別(bie)（RFID）系(xi)統(tong)。

RFID超(chao)高(gao)頻桌面式USB接口發卡器UR5002

RFID高(gao)頻HF多協(xie)(xie)議IC卡讀寫器(qi)HR8002桌面(mian)式電子標簽讀寫器(qi)是(shi)一款高(gao)性能的(de)ISO/IEC 15693、ISO14443A/B多協(xie)(xie)議電子標簽讀寫器(qi)，采用USB供電USB通(tong)訊。廣泛應用于電子標簽信息錄入、IC卡發(fa)開(kai)、檔案管(guan)理、會員(yuan)管(guan)理個人(ren)身份識別、工位管(guan)理、會議簽到系(xi)(xi)統、門禁(jin)系(xi)(xi)統、防(fang)偽系(xi)(xi)統及生產(chan)過程控制(zhi)等多種無線射頻識別（RFID）系(xi)(xi)統。

RFID高(gao)頻HF多協議IC卡讀寫器HR8002

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